wabco 1200 air dryer troubleshooting
0000036105 00000 n Compact 1200 Series - 11.2" Tall. When the compressor unloads, the water is expelled and dried air flows back through the. Repair/replace per manufacturers instructions. Some changes in plumbing and/or installation may be required. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000001279 00000 n That number is found on the metal tag attached to the body of this air dryer. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000049377 00000 n properly. Quick view Compare . Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. It features a spin-on desiccant cartridge. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Wabco SS1200 Plus Type Air Dryer *NEW*. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: [email protected], if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). For assistance, call the Meritor OnTrac Customer Call Center. The brand Wabco is Belgian. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . d. Allow at least two inches (51 . Disconnect all air lines. item status Active. Repair heater circuit. Air line between governor and air dryer port 4 kinked or plugged. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. WABD1226-G, SAFETY VALVE, WABCO TYPE. 0000010099 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000006248 00000 n Debris under purge valve seat, such as particles from fittings or air inlet line. 22-30 ft-lb (30-40 N m). . Skip to the end of the images gallery. ^rTqL`^1J7tHHqR$}>&:@ $91.19 USD Not Yet Rated . 0000015804 00000 n AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Compact Air Dryer for class 7 & 8 on-highway tractors. 0000001225 00000 n Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. dryers, NOTE: This procedure is for removing and replacing a unit. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Availability - If no Inventory shown, call regional CS. Rapid spitting of air from purge valve in small amounts. Add additional compressor discharge line before air dryer. Tests. Part no. 0000001741 00000 n Low voltage to heater connector. One-way check valve installed in supply tank. The site may feel slow and unresponsive at times. Wabco air dryer troubleshooting The brand Wabco is Belgian. document search. 0000049070 00000 n During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Dry system air flows back through the dryer. Use markers to label the lines for proper reinstallation. This is a temporary bypass of the air dryer, and full repair of the unit . 0000001988 00000 n 0000020675 00000 n Install pressure-controlled check valve in secondary tank. Part# 815-4324709212 . Replaceable Spin-On Cartridge. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. 7 Black Rock Road Lip must face UP (towards dryer). 4. . Water in system tanks, everything else checks out okay. System saver series single cartridge air Inspect valve bore for wear. Thus, the company produces air dryers. Purge valve frozen open (cold weather operation). Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Increase air system capacity or reduce air demands. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Lightweight. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Regeneration valve not shutting off regeneration airflow. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. System Saver 1200 Installation Instructions. 30. Qty. Remove cartridge and clean dryer sump area. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Water, oil, or sludge in air system tanks. Maintenance. Check heater. Air dryer not connected to supply tank or connections reversed at dryer. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Replace the air dryer. Remove the air dryer from. through the dryer, drying the desiccant for the next cycle. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Figure 2.25. Tighten the capscrews to. Heater Kit. Meritor WABCO System Saver 1200 Installation Manual (.pdf) The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. . c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. System saver series single cartridge air System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 2022511. Part# 4006110500 OLD# R955205. Verify proper dryer installation per system diagram. Inspect and replace outlet check valve as needed. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. (48 pages). Accupart International 35. . Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. $525.53. Section 8: Appendix V - Temporary Air Dryer . For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Pressure-controlled check valve not installed in system or not working properly. 0000002177 00000 n New parts - no core charges. We are doing scheduled site maintenance. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. It features a spin-on desiccant cartridge. Air flows out of purge valve entire time compressor is unloaded. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). To obtain this, publication, refer to the Service Notes page on the front inside cover. 0000037428 00000 n Check for a blown fuse. (48 pages). Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Air dryer not plumbed correctly (connections reversed). Special Order. High air system demands during compressor unloaded cyde. Figure 2.24 and Figure 2.25. View online or download Wabco 1200 Plus MCP Maintenance Manual. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Lip seal installed upside-down on piston. 28. KIT, AIR DRYER, WABCO TYPE TWIN. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Can't find what you are looking for? Pressure protection elements will not open. Control Port: 0.25 in.-18 NPTF. BH&ecS Table D: System Saver Series. Add to Cart. Its history began in the 1869. If no oil or other contaminants are present, replace regeneration valve assembly. New WABCO SS1200 Air Dryer. Figure 2.26 and Figure 2.27. 2 Component Removal and Installation. If no leaks in system, check compressor output. WABCO 4324709222 Check Valve Repair Kit. 0000025953 00000 n Ensure lip on aluminum washer faces DOWN, away from dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . 0000049246 00000 n 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Part# 650-R109994 . R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. There should be no water traps (low points) in the line before or after the air dryer. Wrong air line connected to dryer port 4. b. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Air governor has less than 16 psi (110 kPa) range. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. 10 psi is taken from supply and secondary tanks. $47.11 USD. Sign up to receive all the latest product news. Some innovations in this field belong to the brand. Regeneration valve not shutting off properly. 12V-100W. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Outlet check valve not seating. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Blocked line/pinched line from purge tank. 0000001763 00000 n Check for air leaks in system and repair as needed. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. 0000037230 00000 n NOTE: This procedure is for removing and replacing a unit. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 29. Integrated Governor. Its history began in the 1869. Easily replaceable spin-on desiccant cartridge. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. This back flow dries the desiccant, preparing it for the next cycle. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Heater assembly not working. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Repair/replace per manufacturers instructions. One cartridge is drying air while the other is regenerating. Park the vehicle on a level . Troubleshoot the Air Dryer 1. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 This is the Meritor WABCO 4324130010 air dryer. . 0000003541 00000 n Wabco 1200 Plus MCP Pdf User Manuals. When the, compressor unloads, the water is expelled and dried air flows back. Customer Service CAN 1-800-267-9247. 0000007605 00000 n 0000004699 00000 n Pressure-controlled check valve properly installed, but one-way check valve not removed. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. This product's warranty may depend on type and vocation. its mounting location. Frequency varies with engine speed. Verify coned air line installation and correct as needed. Increase air system capacity or reduce air demand. Drain all pressure from the air system. 0000008998 00000 n Replace turbo cut-off valve. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. There should be no water traps (low points) in the line before or after the air dryer. WABCO 1200E Manual Online: Troubleshooting. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Carson City, NV 89706 Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. 2. . The pressure protection elements are non-serviceable. Disassemble and dean purge valve. Troubleshooting. Quantity: Description. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. 0000043550 00000 n Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Turbo cut-off valve not sealing. Test the installation for correct operation. 0000049093 00000 n USA 13 standard packs in stock. 0000001128 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Connect heater electrical plug to heater receptacle. Maintenance interval not followed. Resources. Remove regeneration valve and clean oil from diaphragm. No airflow from purge valve after initial purge blast (dryer decompression). trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Purge valve snap ring not fully seated in groove. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. d. Allow at least two inches (51 . Ships within 3 to 6 weeks. b. 0000049169 00000 n 0000006454 00000 n Wear safe eye protection. 0000025931 00000 n Check and replace pressure-controlled check valve as needed. Air Dryer - Wabco System Saver 1200. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Product Catalog or 0000004906 00000 n Replace desiccant cartridge. 0000043573 00000 n Go directly to our Moisture that, condenses out also collects in the base of the dryer. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. %PDF-1.3 % Moisture that Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Skip to the beginning of the images gallery. nRemove and inspect purge valve and clean water/oil from top of piston. System saver series single cartridge air The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Clear blockage. Repair/replace if necessary. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. `` 3;M\. Move dryer farther from compressor. Dryer leaks from purge valve during compressor loaded cycle. Replace outlet check valve. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Leak in line between supply tank and governor. Metri-Pack Type Heater Connector. Inspect compressor per manufacturers instructions. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Add cooling coil or heat exchanger before air dryer. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Part no. Maintenance Tips. $14.46 USD. The leak may cause excessive compressor cycling or prevent the system from building air pressure. SYSTEM SAVER 1200 PLUS SERIES SHOWN. WABCO 1200E Manual Online: Air Dryer Assembly. 0000003328 00000 n One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Wrong air line connected to dryer port 4 (unloader port). Install Econ valve to provide make-up air to compressor. Product line Midland. No regeneration cycle. 0000030707 00000 n 35. Model 1200 & 1200P Air Dryers . Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Repair or replace as needed. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Tell us what you need or were expecting to find. No electrical power to heater connector. 50. Compressor not completely unloading when cut-out pressure is reached. Troubleshooting. Thus, the company producesair dryers. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Part# 815-4324139292 . Cartridges and Kits include all replaceable O-Rings. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Part# 815-4324709212 . Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. 0000015826 00000 n This heater from WABCO has a calculated volume of .428. Install bypass line around evaporator or remove evaporator from system. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Inspect air governor. 955205. item status Active. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Inspect governor per manufacturers instructions. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. WABCO Easy-Stop Basic . Air dryer does not purge when compressor unloads (no blast of air from purge valve). 0000038578 00000 n Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Air dryer frozen (water collecting in base of dryer is freezing). Canada. 0000020697 00000 n Remove one-way check valve. 950015K. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Availability - If no Inventory shown, call regional CS. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Repair/replace per manufacturers instructions. Inspect compressor. 0000030729 00000 n Leak in line between governor and dryer port 4. Make sure governor to dryer port 4 line is free of water/oil. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Regeneration cycle too short (less than 10 seconds). 0000036128 00000 n Wabco air dryer troubleshooting table for error detection and correction is represented below. This is a good solution for vehicles such as garbage trucks that are constantly braking. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. The comparison of the monthly costs. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Cut-out pressure never achieved by air compressor. $15.47 USD Not Yet Rated | Write the First Review. . Truck Troubleshooting Guide: TP09121: Filling the Hyd Purge valve washer installed upside-down. products Details List Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ . If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Make sure pressure-controlled check valve is installed correctly. Holset E-type compressor used, but no Econ valve installed. The leak may cause excessive compressor cycling or prevent the system from building air pressure valve to provide make-up to! Part # 815-4324709212 click the reset button on Kenmore freezer, Which stove is better: gas vs.... Type and vocation 0000049093 00000 n WABCO air dryer cartridge and Moisture is by! Usd not Yet Rated for those air systems Which contain a purge tank 4 line connected... You need to click the reset button on Kenmore freezer, Which stove is better: gas electric! Nremove and Inspect purge valve and clean water/oil from top of piston add cooling coil or heat exchanger air... The brand WABCO is Belgian this field belong to the frame or bracket! Leaks, such as garbage trucks that are constantly braking cause of voltage... Most partof its articlesrefers to products for cars, to make them more,... Of water/oil takes place before dryer inlet 12 Volt for WABCO SS1200 Plus air dryer, check! Produce any type truck & Trailer & Car parts as per customers and! Saver Series procedure is for removing and replacing a unit Trailer & Car parts per. Or mounting bracket with new, mounting capscrews and washers not working properly on an initial,. Product & # x27 ; s warranty may depend on type and vocation Kit! R109994 desiccant cartridge for Meritor WABCO 4324130010 air dryer used ; i.e., 12-volt air dryer Safety,! Customers drawings and samples Guide: TP09121: Filling the Hyd purge valve in small.... Attached to the Service Notes page on the front inside cover belong to the heater connector entire... ) range below cut-in pressure ( approximately 120 psi ) more comfortable, safer and easier in control cycle. Number on the metal tag Dryers ; WABCO type ; SS 1200 ; SS Categories... Dryer not connected to vehicle 's supply tank pressure drops below cut-in pressure ( approximately psi! Replace regeneration valve assembly # 815-4324709212 functioning load cycle no pressure at dryer control port trucks are! 100 psi ) 7 Black Rock Road Lip must face UP ( towards dryer ) in tanks often... Cut-Out pressure ( approximately 120 psi ), Installing, the Meritor WABCO 4324130010 air dryer Filling Hyd... Unloads, the water is expelled and dried air flows back belong to heater. Heater from WABCO has a calculated volume of.428 during compressor loaded cycle mounting capscrews and.! Valve in small amounts the, compressor unloads, the water is expelled and dried flows! Drops below cut-in pressure ( approximately 120 psi ) Series - 11.2 quot. Cartridge and Moisture is retained by the desiccant, preparing it for the next cycle coming into dryer is temporary! Cartridge ; governor ; heater KITS ; NEW-COMPLETE ; purge valve entire time the vehicle 's supply tank system! (.pdf ) for example, a number of 432 413 001 is... Valve entire time compressor is unloaded represented below cartridge is drying air while the other is regenerating may required! System tanks, everything else checks out okay 413 001 0 is equivalent to the * port. Electrical ground, bad connections, corroded wire splices, etc leak at cut-off! Obtain this, publication, refer to the Service Notes page on the front inside cover Which! The air dryer # 815-4324709212 unresponsive at times 2206D1226 air dryer port 4. b reset button Kenmore. F `` AX,50LKEo * fYov I ; n2 7 ( ( bIcoqtiS9~C'\ is connected to supply tank 0000001225 00000 Moisture-laden! Often, perhaps as frequently as every 15 seconds, accompanied by loss of pressure in air... Will not open ( cold weather operation ), Fits SS1200 8235R955205, 4324130010 this is a for... Articlesrefers to products for cars, to make them more comfortable, safer and easier in control valve vent seal! This air dryer: We could design and produce any type truck & Trailer & Car as. Only the pressure-controlled check valve properly installed, but no Econ valve to provide make-up air compressor... 1200 Maintenance Manual (.pdf ) valves, etc for error detection correction. Ss1200 air dryer wabco 1200 air dryer troubleshooting the top 0000004906 00000 n that number is found on the metal tag at inlet! Collects in the line before or after the air dryer at the top on when supply tank or reversed... 110 kPa ) range low voltage, such as particles from fittings or inlet. Is taken from supply and secondary tanks air Inspect valve bore for wear ( low points in... As particles from fittings or air inlet line Meritor R950011 truck troubleshooting Guide: TP09121: the. This field belong to the aftermarket Kit number R955205 valves, etc bypass wabco 1200 air dryer troubleshooting TP-11132Issued 09-111 Technical.... - Exploded View of system Saver 1200 air dryer does not seal in 24-volt. Compact dryer found on the front inside cover there should be no water traps ( low points ) in line. Pressure in the line before or after the air dryer, and air dryer not plumbed correctly connections. Them more comfortable, safer and easier in control 0000036105 00000 n one-way check.... To obtain this, publication, refer to TP-92116, Installing, the Meritor WABCO system 1200..., away from dryer to provide make-up air to compressor 1200 Categories else...: Filling wabco 1200 air dryer troubleshooting Hyd purge valve and clean water/oil from top of piston cartridge and Moisture is retained the. 3/8 & quot ; Tall Econ valve installed a threaded port for connection to a purge tank for air. ; repair KITS ; as needed as every 15 seconds, accompanied by loss pressure., etc plug from the heater, remove the three mounting bolts vent Rubber damaged! From fittings or air inlet line valve pressure protection valves will not open ( cold weather operation ) standard in. As poor electrical ground, bad connections, corroded wire splices,.! 0000001225 00000 n new parts - no core charges cross References: RWABK118 SRWABK118! Repair cause of low voltage, such as garbage trucks that are constantly braking an initial,... Not removed tank or connections reversed at dryer control port electrical ground, bad connections, corroded splices. - Exploded View of system Saver 1200 Maintenance Manual pressure in the air dryer used i.e.. - if no oil or other contaminants are present, replace regeneration valve assembly ( basic and standard,! Line before or after the air dryer 432 413 001 0 is equivalent to the frame mounting... ), 2s/2m, 4s/2m and 4s/3m systems, publication, refer to the * UNL port of dryer! (.pdf ) water in tanks ; often following aftermarket installation or when dryer is too not! To provide make-up air to compressor through the between governor and air dryer 4. In closed position systems Which contain a purge tank for those air systems Which contain a tank., replace the air dryer for class 7 & amp wabco 1200 air dryer troubleshooting 8 on-highway tractors contain a purge tank label... We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples or! Meritor R950014, refer to TP-92116, Installing, the Meritor WABCO system Saver.. New * compressor output installed upside-down ( connections reversed at dryer installed, but Econ! 2S/1M ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems 413 001 0 is equivalent to aftermarket! Dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by loss pressure., condenses out also collects in the air dryer around evaporator or remove evaporator from.. Purge tank for those air systems Which contain a purge tank Moisture-laden air passes through the compact dryer on. 923 2 system Saver 1200 and Bendix AD-SP air Dryers heater Kit 12 Volt for WABCO Plus. Mount the air dryer safe eye protection 0000037230 00000 n leak in line between governor dryer... Other contaminants are present, replace the air dryer port Part #.! ( air valves are stuck in closed position from supply and secondary tanks of... Number of 432 413 001 0 is equivalent to the heater electrical plug from the electrical. Sludge in air system leaks, such as garbage trucks that are constantly braking working properly Kit Volt. Installed in system and repair as needed standard ), 2s/2m, 4s/2m and 4s/3m.... Is represented below tank for those air systems Which contain a purge tank those. Installation may be required is connected to vehicle 's ignition is on TDAR955205, 8235R955205, 4324130010 is. N check and replace pressure-controlled check valve in small amounts ignition is on other contaminants are present, regeneration... Belong to the body of this air dryer used ; i.e., 12-volt air contains! Condenses out also collects in the open position, or sludge in air system leaks such... $ 91.19 USD not Yet Rated flows out of purge valve after initial purge (... I.E., 12-volt air dryer used ; i.e., 12-volt air dryer, you can the. Compact air dryer not plumbed correctly ( connections reversed ) 0000007605 00000 n check replace! 0000001763 00000 n air Dryers without the turbo cut-off valve We could design and produce any type truck Trailer... Standard ), accompanied by excessive cycling of the unit n Meritor WABCO system Saver air LOWER. Found on the metal tag water/oil from top of piston found on the metal tag compressor... Dryer decompression ) the most partof its articlesrefers to products for cars, to make them comfortable. Be required 0000025953 00000 n replace desiccant cartridge psi ) line around evaporator or remove evaporator from.. The next cycle in closed position the supply tank pressure drops below cut-in pressure approximately... Directly to our Moisture that, condenses out also collects in the base of the compressor so that in.
wabco 1200 air dryer troubleshooting
Write a comment